Automatic 5 Layers Corrugated Paperboard  Production Line

Product Details
Customization: Available
Condition: New
Certification: ISO 9001:2000, CE
Gold Member Since 2016

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Address
West Industrial Area 104 National Road, Dongguang County, Cangzhou, Hebei, China
International Commercial Terms(Incoterms)
FOB, CIF, EXW
Terms of Payment
LC, T/T
  • Automatic 5 Layers Corrugated Paperboard  Production Line
  • Automatic 5 Layers Corrugated Paperboard  Production Line
  • Automatic 5 Layers Corrugated Paperboard  Production Line
  • Automatic 5 Layers Corrugated Paperboard  Production Line
  • Automatic 5 Layers Corrugated Paperboard  Production Line
  • Automatic 5 Layers Corrugated Paperboard  Production Line
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Overview

Basic Info.

Model NO.
WJ
Automation
Automatic
Suitable for
Paper
Paper Thickness
Normal Specification Paper
Driven Type
Mechanical
After-Sales Service Provided
Overseas Service Center Available
Type
Carton Production Line
number of layers
three, five, seven layers
Heating
Steam/oil/electric Heating
Speed
150m/min
Suitable paper
kraft paper roll
Power
380v/50hz
Transport Package
Plastic Film
Specification
2500-250
Trademark
NORTHPACK
Origin
China, Hebei
HS Code
84413
Production Capacity
10lines/Year

Product Description

 Automatic 5 Layers Corrugated Paperboard  Production Line

Automatic 5 Layers Corrugated Paperboard Production Line
Automatic 5 Layers Corrugated Paperboard Production Line
Corrugated Cardboard Production line
Cardboard manufacturing machines, Packaging Machinery, Package Machinery, Packaging Corrugated Machine, Package Corrugated Machine, Complete carton box production line, Packing machinery, Packing machine
Usage and feature:
The assembly line for automated mass production, can produce good national standard corrugated cardboard, high efficiency, good quality board to take centralized control, easy operation, easy maintenance, safety and reliability, greatly reduced the labor intensity. The production line using the latest international energy-saving way to provide high temperature heat source Daore You to machine than the steam heating energy savings above 60%, significantly reducing power consumption, effectively reduced the cost of production, is the ideal product for today's economy and medium-sized carton factory.
1. The total length of integral machine is 68 meters.
2. Total Power is 150KW.
3. Shaftless holder: Double arms for exclusively up and down.
4. Laminator: Adopt electromagnetic adjusting motor
5. Two roller gluer: Use on glossy paper in the bottom two layers of adhesive roller guide
6. Dryer: Total length 10 meters, consists of 14 pieces of heating board. Pneumatic device, separate automatically when power off
7. Molding Part: Including 27 pairs of molding shaft
8. Slitter: Select common knife or thin knife according to customer's request, highly automatic and easy operation
9. Cutting machine: Into the computer and mechanical single-pole single-pole total of four optional means for customers to choose.
10. Boiler (self), coal consumption 120 kg / hr
Automatic 5 Layers Corrugated Paperboard Production Line
Automatic 5 Layers Corrugated Paperboard Production Line
Hydraulic mill roll stand
 Preheater
Structural Features:The structure is double rotary shafts with four arms; support two paper roll on both arms at the same time, could load or unload paper mill rolls non-stop.
Hydraulic control the paper roll upward or downward, left shift or right shift, tighten or loosen, centering.
Brake adjusting by ventilating disc-type pneumatic brake system. (3point)
Equipped with twin-stage springiness chucks, size: 3/4 inch
Technical parameter:Control type: full hydraulic
Working width: 800-2200mm
One-side load diameter: ¢350-¢1500mm
One-side load weight: 3500KG
principal axis diameter: ¢270mm
Working power requirement: 380V 50HZ

Hydraulic control system:Working pressure: 16-18Mpa
Cylinder working area(upward or downward): ¢100X440mm
Cylinder working area(left shift or right shift, tighten or loosen): ¢63X1300mm
Hydraulic station power: 4KW
Magnetic valve electric require: 380V 50HZ
Structural Features:  Preheater cylinder according with the first class national pressure vessel standard, and provide pressure vessel certificate and inspection certificate.
Surface of each cylinder is well grinding and plated chrome, smooth, durable.
Electric adjusting the wrapping angle, the preheating area is adjustable, range is 265o
Wrapping angle adjusting by twin-stage reduction gear, with self-locking function
The seal head of the cylinder is discal type.
Technical parameter:Max working width: 2200mm
Preheater cylinder:  ¢900mm
Rotary shaft:  ¢110mmX2Steam temperature: 150-200 oC
steam pressure : 0.8-1.3Mpa
Working power: 380V 50HZMotor power: 250W
Automatic 5 Layers Corrugated Paperboard Production Line
Automatic 5 Layers Corrugated Paperboard Production Line
Fingerless single facer 
Overhead bridge
Structural Features:Paper feeding: fingerless vacuum suction, with high pressure powerful draught fan. With silencer, air supply and electric control focus on the same operation counters, not less than 1.5m away from the main engine, operation side is totally closed and full guarding.
Engine base and wall plate: iron casting structure, thickness of the wall plate: 150mm, adopt independent speed changing box, and gimbal transmission.
Diameter of main corrugated roll: ¢320mm, and are made of 48CrMo alloy steel, after hardening and tempering, inner holes fine boring, NC grinding, mid frequency quenching, surface grinding, the rigidity of surface is higher than HRC58. Corrugated roll and pressure roll of pivotal section adopt heat resisting bearings which are manufactured by TWB
Pressure roll diameter: ¢340mm, surface are grinding and plate chrome, cylinder control up-down, raw material is 45# medium carbon steel, hardening and tempering
Glue wall plates adopt sliding structure, pneumatic control glue supply and glue back, diameter of the applicator glue roll : ¢242mm, surface are treated by polished and chrome plated.
Press roll adopt ¢160 cylinder
Pre-heater roll adopt seamless steel pipe which is produced by Tianjin Iron & steel group co,.ltd. Diameter ¢400mm, are all connected with metal soft pipe.
Technical parameter:Working width: 2200mm
Operation direction: left or right
Design speed: 150m/min
Temperature scope: 160-220 C
Pneumatic working pressure: 0.4-0.9Mpa
Steam pressure: 0.8-1.3Mpa
Flute profile (UV type or UVV type)
Parameter of Main roll:Diameter of corrugated roll: ¢320mm
Diameter of pressure roller: ¢340mm
Diameter of applicator glue roll: ¢242mm
Diameter of preheater roll: ¢400mm
Structural features:Main frame are connected with channel steel, joist steel and angle steel
Both side are equipped with safe guardrail and safe herringbone pedal, the operation plate is equipped with safe escalator to ensure the safety of worker and convenient operation
Independent variable frequency motor lifting mechanism, PVC conveyer belt transmit, the single corrugated board from steady flute profiles.
Surface of all rollers are grinding and plated chrome.
Vacuum suction tension control, aspiration channel: 5inches, install regulation valve, the air volume can be adjusted stepless.
One set of electromotion correction device, correction baffle adopt double guide post positioning , lead screw drive, fix position quickly and accurate, transmit steady.
Electromotion control installing two group of operation plate, upper and lower bridge can be adjusted arbitrarily, it is convenient and quick
With high strength composite board on the whole bridge, smooth and durable, small friction, reduce the resistance of paper board transmission.

Technical parameter:Working width: 2200mm
Operation direction: left or right
Height of top: 4500mm
Design speed: 150m/min
Parameter of roller diameter::Diameter of upper paper roll and tension roll: ¢130mm
Diameter of paper conveyer roll: ¢180mm
Diameter of initiative tension roller: ¢85mm
Diameter of transmission paper roll and guiding paper roll: ¢111mm
Diameter of upper paper towing axis: ¢110mm
Motor and electric equipment parameter:Single corrugated paper ascension motor: 3KW(variable frequency motor) 380V 50HZ continues (S1) working system
Overhead suction draugh fan: 3KW 380V 50HZ continues (S1) working system
Paperboard width adjusting motor: 250W 380V 50HZ continues (S1) working system
Automatic 5 Layers Corrugated Paperboard Production Line
Automatic 5 Layers Corrugated Paperboard Production Line
Gluing machine
Heavy type double facer
Structure featureAfter hardening and tempering, the surface of glue applicator roller are treated by hole precessing and special mesh snicked, paste homogeneously, less glue consumption
The rotation of pasting roll is controlled by variable frequency motor and frequency conversion. Controlling assure the linear speed of pasting roller be in step with double facer, also can operate independently.
Electromotion adjusting the glue quality, with digital display
Auto-circulating supply glue, can control the quantity of glue effectively, and avoid the glue deposited, good glue use and save glue
Surface all roll are grinded and plated chrome
adopt independent variable frequency motor
Adopt roll type encoder to measure speed signal of double facer, so as to realized data that operate in step with it.
The glue machine adopt human-computer interface to display, can set related data, operate conveniently and quickly
Can adjust the quantity of glue automatically according to the production speed, in automatic mode, can do manual fine adjustment, the operation is very convenient.
Electrical equipment designing and producing construction technology are according to national standard, less failure rate, easy to maintain
Technical parameterMax working width: 2200mm
Operation direction: left or right.
Design speed: 150m/min
Pneumatic system: 0.4-0.9Mpa
Parameter of roller diameter:Diameter of pasting roll: ¢269mm
Diameter of doctor roll: ¢140mm
Diameter of lower preheater roll: ¢402mm
Diameter of upper preheater roll: ¢374mm
Diameter of transmission roll: ¢110mm
Surface of heating board is grinding, the width of heating board is 600mm, total 18PCS, the length of cooling case-hardened parts is 6300mm, the heating board is made of container board, according with the first class national pressure vessel standard, and provide pressure vessel certificate and inspection certificate.
Left-right corrective adjustment of upper transmission belt automatic adjustment, upper transmission belt consists of 2 sets of tension system, one set is manual type(fine adjustment), and another is pneumatic adjustment (quick).
Lower cotton belt adopt S type manual correcting tensioning structure, concise and practical, with one set of manual fine-tuning type device.
Surface of driving roll is attached with wear-resisting rubber, form herringbone structure, with drum, add assure to output paperboard smooth
Driving parts adopt independent speed change box, wheel gear is made of ZG-500# cast steel, and wheel gear adopt oil-immersed lubrication, with liquid meter display
Inside of heating board adopt clapboard isolation structure, and let steam form S type flow direction, separate water and steam to make their functions more obviously, so as to improve the utilization rate of steam
Main frame adopt high-intensitive national Standard sections, firm structure, beautiful exterior, suitable to work in high speed
Technical parameter:Max working width: 2200mm
Operation direction: left or right
Max speed: 150m/min
Temperature requirement: 160-200 oC   steam pressure: 0.8-1.3Mpa
Pneumatic pressure: 0.6-0.9Mpa
Length of cooling case-harden parts: 6300mm
Quantity of heating board: 18PCS
Parameter of roll diameter:Diameter of upper driving roll: ¢860mm
Diameter of lower driving roll: ¢640mm
Diameter of front driving belt roll: ¢321mm
Diameter of back case-hardened driving roller: ¢215mm
Diameter of pressing roller: ¢70mm
Diameter of case-hardened carrier roll: ¢86mm
Diameter of upper belt tension roller: ¢130mm
Diameter of upper belt deviation-adjusting roll: ¢124mm
Diameter of lower belt tension roll: ¢130mm
Diameter of lower belt carrier roll: ¢130mm
Automatic 5 Layers Corrugated Paperboard Production Line
Automatic 5 Layers Corrugated Paperboard Production Line
Thin Blade Slitting Machine
  NC cutoff  
Uses and FeaturesAutomatic go up and down, electric adjusting the blade distance, delta inverter control
The machine as an important component of corrugated cardboard to complete cutting and creasing,
The machine is equipped with electric axial displacement device, effective cooperation of paper offset;
Manually adjust the cardboard specifications, simple and practical;
Transmission of the synchronous belt, high accuracy
Thin knife cutting part adopt cutting machine, cardboard incision level off is smooth without crashing collapsing; Pneumatic sharpening; this part to achieve production process to be automatic and manual sharpening, sharpening time and clearance can be set to ensure the blade, time blade sharp.
Technical parametersScoring speed: 150m/min
Max slitting width: 2200mm
Max slitting thickness: 11mm
The axial displacement: ±65mm
Slitting&scoring composed type:4 blade 6 scores
Machine dimension(mm):3000×1000×2100mm
Total power: 7.5KW
Blade diamter:φ200mm(Chengdu of china)
Blade thickness: ≤1.3mm
Min slitting width:140mm
Min scoring width:35mm
WORKING WIDTH: 2200MM
DESIGN DPEED: 150M/MIN
WORKING SPEED: 120M/MIN
CUTTING LENGTH RANGE: 500-9999MM
CUTTING PRECISION: +/- 1MM (constant speed)
Knife shaft diameter: φ240 mm
Machine wallboard width: 900mm
Electric power: 380V 50HZ 38A
Whole machine total power: 18.5KW
Overall dimension: 4050mm×1550mm×1920mm(LxWxH)
Structure features:Spacial structure design, high strength mechanical wallboard and base, equipped with Perspective window on the wallboard, easy view and operation
Transmission system adopt oil pump auto cycle lubrication, insure transmission precision
Drive unit adopt AC servo driving, Germany KEBY driver, SHANGHAI FUTIAN motor, high quality, fast action and high precision
Computer can store 999 group order, and auto complete in order or according Priority Conditions
Cutting length: 500-9999mm, cutting precision: +/- 1mm
Spiral Blade made in NANJING
Upper and lower knife-shaft: 45# steel
Blade material: W18crv5Co5 (high speed tool steel)
Gear Material: 42CrMnTi fine grinding , hardening and tempering, precision up to 6 grade, sideshake small, low noise, transmission steady
Main driving motor(AC Servo) power: 18.5KW  2 set   
Paper conveying motor       power:  2.2KW 4 set ,   
Oil pump motor:            power   0.37Kw  2 set           
FLYING CUTTING SERVO CONTROL SYSTEM IS GERMANY KEB
ROTARY ENCODER IS REP.
Bearing: HRB, rolling bearing unit: zhejiang jingrun   
Automatic 5 Layers Corrugated Paperboard Production Line
Stacker 
Structure features:
Design speed: 150m/min, the stacker is controlled by computer, which can accurately calculate the number of paperboard, and can points fold and change over automatically.
Solve the problem of inaccurate artificial count, reduce the burden of workers, save labour, and improve the speed of the machine
Adopt variable frequency motor, frequency conversion control overlying transmission of paperboard, synchronize with production line automatically.
Adopt pneumatic baffle separation, without damage to paperboard, adopt conveyor belt to transmission the whole breadth, when reaching the scheduled quantities, the paper board will be moved out steadily
Backplate adopt frequency conversion closed loop controlling system, front-back, move according to the order, and adjust accurately
One set of paper delivery equips with 2 sets of intensive carrier roll sheet laying table.
After Sales Service
1. OEM service are available.
2. Trade Manager online, also contact by Email.
3. To solve problems by pictures/videos.
4. Engineers are available service abroad.
PS: Normally our machines are uneasy to broken because of our 
professional machine making team and strict QC team, we will 
also send you our manual and video, what you need to do is just
learn some basic thing such as machine maintenance.
Company Profile
Automatic 5 Layers Corrugated Paperboard Production Line
Hebei Dongguang North Pack Co., Ltd.
Hebei Dongguang North Pack Co.,Ltd is located in Hebei Province Dongguang County, Packaging Machinery Industry Area. We are specialized in the production of Carton packaging Machinery . We have advanced production processing equipment and high-quality technical and management personnel. Mainly produces3/5/7 layer Corrugated Cardboard Production Line, medium and high speed FLEXO Ink Printing Machine, Slotting Machine, Die-cutting Machine, Stitching Machine, Gluing Machine, stitching machine and other related series equipment. Our company has the import and export rights, products have been exported to Russia, Iran, Turkey, Egypt, India, Pakistan, the United Arab Emirates, Mesico, Brazil and other countries and regions.
Automatic 5 Layers Corrugated Paperboard Production Line
Packaging&Shipping
After the machine is finished and running well, it will be coated with anti-rust oil, which makes the machine not easy to rust in the container, and winding film to prevent moisture. Each unit of the machine will be fixed in the container to ensure a stable and safe arrival at the destination.
Automatic 5 Layers Corrugated Paperboard Production Line
Automatic 5 Layers Corrugated Paperboard Production Line
Why Choose Us?
Other Products
OEM/ODM capabilities
Competitive pricing & bulk discounts
Fast shipping & customs clearance support
Turnkey project solutions
3/5/7 layer Corrugated Cardboard Production Line
medium and high speed FLEXO Ink Printing Machine
Slotting Machine
Die-cutting Machine
 Stitching Machine
Gluing Machine
FAQ
1. Are you a factory or trading company?
We are both a factory and a trading company in this field .
2. What is the terms of payment you accept?
We usually accept the T/T payment, we need 30% of total amount as deposit, 
pay the 70% balance before delivery, but we can also accept the L/C.
3. Where is your factory located ? How can I visit there?
Our factory located in Dongguang County, Hebei Province, China., near to the 
capital city Beijing and port Tianjin. You can fly to Beijing airport directly and we 
will pick you up there.
4. How does your factory do regarding quality control?
Quality is priority. We always regard great importance to quality controlling from the very small thing(even a small screw we will choose the best quality) from the beginning.

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