Automatic bottom folding gluing with flexo printing slotting die-cutting and auto bundling machine
Unit moving:
Each unit is electric moving left and right with warning bell. When unit moving, the bell will be warning to make sure the operator safe. The moving motor with constant torsional moment which can buffer the impact of the two units when the operation is wrong.
After all the units closed, each part is pneumatic locked. There is also lead locked cylinder which can make each part locked with bottom-track lock. If the cylinder is not locked, the main motor will not work.
Lead-edge feeding system.
Wind absorbing auxiliary paperboard feeding, can make the cardboard feed favoringly. The volume of the wind can be adjusted accord the camber of the paperboard.
Electric control the side baffles move left and right. Electric control the behind baffles move back and front. The distance between the frontal baffles and the feed table is synchronous manual adjusted.
The touch screen can be input the production plan and also show the produce sheets number. Once the plan is finished, the system stops the feeding part and warns.
Dust clean.
Brush dust-removal equipment with dust-absorption blower. This equipment can clear the dust on the surface of the cardboard, improve the printing quality.
Cardboard feeding roller.
The up cardboard feeding roller is steel tube , be covered with the hardwearing rubber.
The down cardboard feeding roller is steel tube embossing and hard chromium plating.
The distance between the up cardboard feeding roller and down cardboard feeding roller is adjusted by hands, while the dial show the adjust date, the adjusting scope is 2-12mm.The up and down feed roller adopt the crosshead connect with the drive gears, when adjust the distance between the up and down rollers, the distance between the two driver gears of the up and down rollers will not changed.
B:Printing part------Ceramic anilox roller with doctor blade
The choose of ceramic anilox roller can make the printing effect very fine and meticulous, and high hardness and long service life.
The printing roller.
The printing roller is steel material, after balance correction.
The surface of the printing roller is grinded, polished and hard chromium plating.
The printing-plate-reel / plate hang-up structure is adopted. The pedal switch control the printing roller run clockwise and anticlockwise, can change printing plate easy.
A complete slot in the printing roller for hung the printing plate; the size of the slot is 9mm×3mm.
(This is very suitable for multi-color or need to change the printing plate frequently)
The down press printing roller.
The down press printing roller adopts seamless steel tube , after balance correction.
The surface of the down press printing roller is grinded, polished and hard chromium plating.
The distance between the printing roller and down press printing roller is adjusted by hands, while the dial show the adjust date, the adjusting scope is 2-12mm.The printing and down press printing roller adopt the crosshead connect with the drive gears, when adjust the distance between the two rollers, the distance between the two driver gears of the two rollers will not changed, ensure the high precision for the carton, and low noise of the machine, and long life of the gears.
2. Function description for folder gluer:
Gluing Part: Gluing part adopts non stop method or gluing system to avoid the glue solidified and gluing wheel gap is easily adjusted. The dial can suit gluing for the paperboard with thickness between 1 and 12mm. The gluing volume is easily adjusted.
The belt speed for upped and down bridge is adjusted synchronously with the speed of production spe ed for floxo printer slotter . At the same time, the folding belt , conveyor belt and production speed for floxo printer slotter are almost same to avoid folding gluer part and flexo printer slotter part are not synchronous, which may lead to paperboard jammed and achieved precise delivery.
Upper and lower belt speed can be regulated respectively, i.e.if their speed is different, it can be adjusted to the same speed.
Folding paperboard adopts belt or rubber roller way, which is convenience for adjusting folding angle.
Pre-creasing part adopts upper and down roller to adjust gap, which can crease the paperboard thickness between 1 and 12mm.The dial is easily adjusted.
Paperboard piling and counting part.
Piling paperboard adopts machinery way and sensor to achieve fully automatic.
The counter (sensor) for counting carton quantity is easily set and reliable.
Paperboard piling adopts computer counting and exact pushing.
The ceranmic roller:--- Four units are use
Ceranmic anilox roller ,after balance treatment.
The automatic Pneumatic control Up-down device of the anilox roller is synchronous with the cardboard feeding system.(when the cardboard is fed,the ceramic roller is go down and touch the printing plate,when cardboard feeding is stop,the ceramic roller will go up and separated from the printing plate.)The ceramic roller also could be pneumatic controlled by manual button for up and down.
The doctor blade.--- First and second unit
1.open type of doctor blade,easy for change the blade,pneumatic control the open from ceramic roller
2.can use 80-120 Lpi printing plate to printing.
The rubber roller.--- Third and fourth unit
The rubber roller is steel roller covered with hardwearing rubber, this roller is especially grinded, and after balance correction .the surface's diameter in middle part of rubber roller is bigger than two sides, so as to obtain good effect of ink transmission.
The Up and down cardboard feeding roller.
The up and down cardboard feeding roller with four cardboard feed wheels. The up cardboard feeding roller is steel tube , been grinded, polished and hard chromium plating.
The distance between the up and down cardboard feeding roller is adjusted by hands, while the dial show the adjust date, the adjusting scope is 2-12mm.The up and down cardboard feeding roller adopt the crosshead connect with the drive gears, when adjust the distance between the two rollers, the distance between the two driver gears of the two rollers will not changed, ensure the high precision for the carton, and low noise of the machine, and long life of the gears.
Inking system.
Inking system adopts pneumatic diaphragm pump inking with the ink cup to prevent the ink splashing. Steady inking and easy to maintain.
Have ink dust filter, make the ink more clear, and improve the printing effect.
When the machine stop, the anilox roller and rubber roller could running independently for transmission ink and prevent the ink drying out.
C:The rotary die-cutting with slotting attachment part:
The rubber anvil roller.
The rubber anvil roller is steel material; the surface is grinded and hard chromium plating after balance correction.
Rubber adopt fast fixing type excellent rubber. Easy to install and uninstall. Long service life, can be cut 8million times, imported brand.
The unique speed compensation device can make the fine rubber roller rolling running with the die, no matter how the diameter of the rubber changed, the surface speed of the rubber is completely controlled by the die. This could make the shape of the carton sheet absolutely equal to the die pattern without people operation.
There is a rubber repair device with the machine, the rubber can be used again after be repaired.
The die roller.
The die roller is steel material; the surface is grinded and hard chromium plating. After balance correction.
This design is to add slotting mould on the die cutting roller, which makes the slotting unit and die cutting unit combined.
The biggest advantage is to save the cost of machine, and has both slotting and die-cutting functions. After the machine is put into production, it can also save the cost of making the template for different specifications of carton.
The phase adjustment of the die-cutting unit.
Adopt satellite gear structure for adjust the clockwise and the anticlockwise phase of the die roller.
The clockwise and the anticlockwise phase of the die roller is adjusted by the PLC touch screen and electricity, 360° could be adjusted while the machine running or stop running.
servo drive
This machine adopts German brand Kerby servo motor, independent servo drive system can ensure the power and stability of the machine in multicolor and high speed operation, so as to ensure the printing effect.
1. Main components:
1. Lead-edge feeding part one unit
2. Printing part four unit
3.Slotter part one unit
3. Die-cutting part one unit
4. Automatic gluing part one unit
5. Bundling part one unit Totally 9 units.
2. Main parameter
| Model |
GYSM1450X2800 |
| Max. speed |
200pieces/min |
| Economic working speed |
180 pieces/min |
| Minimum sheet feeding size (mm) |
380*650 |
| Maximum sheet size for continuous feeding(mm): |
1400*2800 |
| Maximum sheet size for skip feeding (mm): |
1400*2800 |
| Maximum printing area (mm): |
1400*2600 |
| Minimum slotting space (mm): |
Positive blade: 280*70*280*70
Negative blade:
180*180*180*180 |
| Maximum slotting depth (mm): |
320 |
Range of printing plate thickness(mm):
|
4.5-7.2
Standard thickness:6 |
Packaging & Shipping
After the machine is finished and running well, it will be coated with anti-rust oil, which makes the machine not easy to rust in the container, and winding film to prevent moisture. Each unit of the machine will be fixed in the container to ensure a stable and safe arrival at the destination.
Our Services
1. OEM service are available.
2. Trade Manager online, also contact by Email.
3. To solve problems by pictures/videos.
4. Engineers are available service abroad.
PS: Normally our machines are uneasy to broken because of our
professional machine making team and strict QC team, we will
also send you our manual and video, what you need to do is just
learn some basic thing such as machine maintenance.
FAQ
1. Are you a factory or trading company?
We are both a factory and a trading company in this field .
2. What is the terms of payment you accept?
We usually accept the T/T payment, we need 30% of total amount as deposit,
pay the 70% balance before delivery, but we can also accept the L/C.
3. Where is your factory located ? How can I visit there?
Our factory located in Dongguang County, Hebei Province, China., near to the
capital city Beijing and port Tianjin. You can fly to Beijing airport directly and we
will pick you up there.
4. How does your factory do regarding quality control?
Quality is priority. We always regard great importance to quality controlling from the very small thing(even a small screw we will choose the best quality) from the beginning.
Contact Information:
If you are interested in our products,
please fell free to contact and visit me.
You are welcome all the time!
ABOUT US:
Hebei Dongguang North Pack Co.,Ltd is located in Hebei Province Dongguang County, Packaging Machinery Industry Area. We are specialized in the production of Carton packaging Machinery . We have advanced production processing equipment and high-quality technical and management personnel. Mainly produces3/5/7 layer Corrugated Cardboard Production Line, medium and high speed FLEXO Ink Printing Machine, Slotting Machine, Die-cutting Machine, Stitching Machine, Gluing Machine, stitching machine and other related series equipment. Our company has the import and export rights, products have been exported to Russia, Iran, Turkey, Egypt, India, Pakistan, the United Arab Emirates, Mesico, Brazil and other countries and regions.
Audited Supplier 
){kind=link}