Lead edge Feeding Corrugated Sheet Flexo Printing slotting Machine
Function and Characteristics:
-- Adopt PLC control the phase adjustment of each printing unit, operate easily.
-- All transmission rollers are made of high quality steel, plate with the hard chromium, surface is ground.
-- Driving gears are made of 40Cr high grade alloy steel and ground, the Rockwell hardness is ≥ 50 after the heat treatment.
-- Each unit adopt electric separating and pneumatic locking and whole locking. The alarm rings during the walking to ensure the safety of the operator. Different type of alarm sounding for start and stop the machine.
-- Using two hands together to press the start to button to ensure the safety of the operator.
-- There is dead-stop button in the front, middle and back of the machine.
-- There is instruction light (LED three-color instruction light) for the equipment electrifying, awaiting working and in unusual condition.
-- There is a dead-stop button in each unit of printing machine, the operator can stop each unit when in the middle of each unit to keep the operator safety.
Main technological parameter(the size of the machine can be designed based on clients requirement)
NO. |
Parameter |
|
Model |
410-2600 |
480-3000 |
530-2600 |
1 |
Inner width |
mm |
2600 |
3000 |
2600 |
2 |
Max. Paper size |
mm |
1200x2600 |
1450x3000 |
1600x2600 |
3 |
Max. Printing size |
Mm |
1250x2400 |
1450x2700 |
1600x2200 |
4 |
Interval feeding size |
mm |
1400x2400 |
1600x2700 |
1900x2400 |
5 |
Max. speed |
Pcs /min |
150 |
120 |
6 |
Economic speed |
Pcs /min |
0-120 |
0-100 |
7 |
Topping precision |
mm |
±0.5 |
±0.5 |
8 |
Standard plate thickness |
mm |
7.2 |
7.2 |
9 |
Cardboard thickness |
mm |
2-11 |
2-11 |
10 |
Min. slotting interval |
mm |
165x165x165x165 |
165x165x165x165 |
11 |
Max. slotting depth |
mm |
320 |
380
|
Printing Department
Precision adjustment system, can accurately adjust the ink transfer gap, embossing gap and axial position
The DOCTOR blade system is equipped with high mesh ceramic anilox roller, the scraping ink is uniform, can obviously improve the monochrome dot and multi-color overprint effect, to achieve high dot precision printing; Doctor blade wear automatic compensation, uniform blade force, long service life.
1.Printing roller :
1)OD Ф393.6mm( with printing block OD is Ф408mm).
2)Dynamic and static balance correction, surface grinding and hard chrome plating, smooth operation
3)Stepless fixed plate hung up structure, easy and fast operation for printing block fix and take
off.
- Fix and take off printing block, foot switch electric control positive and negative rotation
2.Anilox roller:
1st color : mesh 2nd color : mesh
3rd color : mesh 4th color: mesh
5th color : mesh
- Outer diameter 213.7 mm, inner surface fully processing, physical properties.
2) after special processing, the steel tube surface is sprayed with ceramic, and laser engraving is performed. Regulation mesh, smooth mesh wall, smooth dot bottom, large ink transfer, fast ink release, easy cleaning.
3) dynamic balance correction.
4) the gap between the plate roller and anilox roller is digitally displayed by PLC control. The minimum adjustment is 0.1mm and the adjustment range is 2-10mm.
- Doctor blade system:
1) innovative chamber fluid dynamics and ink sealing design, ink delivery effect is good, can save ink.
2) air pressure or air cylinder adjustment lock, scraper wear automatic compensation, so that the anilox roller and scraping knife better fit, can get the best scraping effect.
3) inner chamber "teflon" anti-corrosion and anti-stick coating makes ink transfer and cleaning easier.
- Ink circulation
- equipped with ink alarm device, when a group of ink shortage, continuous warning sound hint.
2) pneumatic diaphragm pump ink feeding , ink discharge, make the operation fast, save ink and water flushing is convenient.
3) ink magnetic filter can remove most impurities in the circulation system.
4.)Stainless steel tank for easier cleaning.
- phase adjusting system :
- the printing phase adopts PLC control mode digital display and electric digital 360 degree adjustment (both operation and shutdown can be), the phase-regulating accuracy can reach 0.1mm.
2) the printing plate roller adopts servo to adjust the phase, and the piecewise start and stop control makes the fine-tuning precise and the large-scale adjustment time saving.
3) the horizontal position of the printing plate roller adopts PLC control mode for digital display, with the adjustment distance up to 10mm and the accuracy up to 0.1mm.
4) in the working process of the machine, if the machine needs to be opened for erasing or a small amount of replacement version of the machine in combination, can be determined to restore the original position.
5) pneumatic brake structure, automatic brake when machine open , automatic brake separation after combination.
Slotting Department
Computer controlled single axis slotting: prepress, forming press line, slotting position linkage adjustment, using PLC control mode digital display, preset carton length, width, height, automatic adjustment.
Six axis drive, one blade do angle cutting , three blade do slotting cutting, one blade do edge cutting , middle knife fixed, elastic Angle cutting blade.
Upper and lower cutter shaft independent lead screw drive (eight nos), linear precision linear guide positioning drive (CNC machine tool).
Slot Revolution Technology
- Horizontal movement mechanism of slotting knife base
1) slot phase controlled by PLC, touch screen and electric digital 360 ° adjustable. (Operation and stop can be adjusted)
2) the horizontal movement of prepress, molding press line and slot position adopts linear precision guide rail and lead screw electric synchronous adjustment, and the horizontal movement of each slot cutter base adopts double anti-collision protection device.
3) slotted box height adjustment adopts electric four-knife synchronous adjustment, PLC control mode digital display.
4) alloy steel material after heat treatment, grinding and trimming knife, sharp edge and high precision.
5) alloy material after heat treatment slotted knife grinding tooth shape, hardness and toughness, width of 7 mm.
6) diameter of axle is ¢176mm , surface grinding, hard chromium plating, moving smoothly.
2.Line pressure structure
1) equipped with prepress and molding twice line pressing device, prepress using large radian steel wheel, forming The upper wheel is wrapped with anvil rubber, the lower wheel is single wire steel wheel, the cardboard is not easy to damage, and the line is straight
Good linearity, pressure gap using PLC control mode digital display, minimum adjustment
0.1mm, adjustment range is 2-10mm.
2) the diameter of axle is ¢98 mm, surface grinding, hard chromium plating, moving smoothly, do balance correction,Smooth operation.
3.Emergency stop and inching
1) the control panel is equipped with emergency stop button to ensure safety in case of emergency and avoid waste.
2) the panel is equipped with inching buttons to facilitate the independent operation of personnel at the back of the machine.
Packaging & Shipping
After the machine is finished and running well, it will be coated with anti-rust oil, which makes the machine not easy to rust in the container, and winding film to prevent moisture. Each unit of the machine will be fixed in the container to ensure a stable and safe arrival at the destination.
Our Services
1. OEM service are available.
2. Trade Manager online, also contact by Email.
3. To solve problems by pictures/videos.
4. Engineers are available service abroad.
PS: Normally our machines are uneasy to broken because of our
professional machine making team and strict QC team, we will
also send you our manual and video, what you need to do is just
learn some basic thing such as machine maintenance.
FAQ
1. Are you a factory or trading company?
We are both a factory and a trading company in this field .
2. What is the terms of payment you accept?
We usually accept the T/T payment, we need 30% of total amount as deposit,
pay the 70% balance before delivery, but we can also accept the L/C.
3. Where is your factory located ? How can I visit there?
Our factory located in Dongguang County, Hebei Province, China., near to the
capital city Beijing and port Tianjin. You can fly to Beijing airport directly and we
will pick you up there.
4. How does your factory do regarding quality control?
Quality is priority. We always regard great importance to quality controlling from the very small thing(even a small screw we will choose the best quality) from the beginning.
Contact Information:
If you are interested in our products,
please fell free to contact and visit me.
You are welcome all the time!
ABOUT US:
Hebei Dongguang North Pack Co.,Ltd is located in Hebei Province Dongguang County, Packaging Machinery Industry Area. We are specialized in the production of Carton packaging Machinery . We have advanced production processing equipment and high-quality technical and management personnel. Mainly produces3/5/7 layer Corrugated Cardboard Production Line, medium and high speed FLEXO Ink Printing Machine, Slotting Machine, Die-cutting Machine, Stitching Machine, Gluing Machine, stitching machine and other related series equipment. Our company has the import and export rights, products have been exported to Russia, Iran, Turkey, Egypt, India, Pakistan, the United Arab Emirates, Mesico, Brazil and other countries and regions.
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