Semi-auto Carton Boxing Copper Wire Stitching Package Machine
Brief Introduction
Facing the fierce competition in printing industry, the product's quality has become the key factor for enterprise's survival and development. If you depend on manpower to do this high repeated and intelligent work, it will waste lots of labor and cost, plus that you can not avoid visual fatigue after long time mental strain that lead to omission and waste phenomenon.
Based on visual detection technology and combined with printing process, operation and quality standard, we developed this products, machinery, electrical and computer technology integrated Automatic Printed Sheet Quality Detection Machine
Specification
| Model |
BDX2000A |
| Max.Sheet Size for(L+W)X 2 |
2460mm |
| Min.Sheet Size for(L+W)X 2 |
606mm |
| Max.Sheet Size for(W+H)X 2 |
1515mm |
| Min.Sheet Size for(W+H)X 2 |
300mm |
| Feeding Height |
900mm |
| Maximum power |
5kw |
| Machine Length |
2590mm |
| Machine Width |
2900mm |
| Machine Height |
2260mm |
| Machine Weight |
2200kg |
| Machine Speed |
420-600 nail/min |
| Stitching Pitch(small---big) |
20---120mm |
| No.of stitching |
1---99 nail |
| Nail line Specifications |
(1.8--2.0)mm*(0.68--0.75)mm |
Structure
The double servo semi-automatic stitcher is consist of
- feeding device
- Including up and down four conveying rollers ,feeding rollers, back flap adjusting device and drive device
- conveying roller device
a. The adjusting gap control electric device ,easy adjusting difference thickness broad
b. The back flap size is controlled by computer with easy setting .It is could removing to uncovered box size directly
- stitching head device
a. Puncher part and forming block is import from Germany with degassing process for long life .Under running situation the space could achieve 0.001mm
b. Bottom die is supplied by Germany .
c. Conveying silk roller controlled by ball bearing steel with more than 2 years life
d. The stitching head main parts is formed by one time .decreasing failure rate .warranty for 3 years
- Electronic control system
a. The man-made interface supplied by Siemens .Automatic finish setting ,cancel and so on
b. PLC controller ensure stable
c. Servo motor is supplied by YASKAWA ,it controls broad move advance ,stop with high precision
d. Convey servo motor with 2.9KW with big power .
e. High stability control system design understanding CE standard .
- Convey silk device
a.2.5KG tie wires and 20KG big wires. Double feeding device
b.20KG big supplied auto feeding ,could setting feeding time .It could save time .
c. Single stitcher and double stitcher ,reinforcing stitcher control by software .Instead of air cylinder mechanical ,reducing maintenance .
- Counting
- The sensor could counting for the quantity of producing number and setting conveying pile .
Electrical System
Machine electrical critical components adopts industrial leading devices, ensuring machine stable and reliable operation. Stitching head and nail pitch using imported servo system to ensure accuracy and speed. Various of working model can satisfy many kinds of single piece corrugated sheets.
Main specification
Nailing speed:420-600 nail/min
Stitching speed:90-260 m/min
Stitching mode: single piece
Starting mode: automatic detecting sheet
Max power:5.0Kw(not including air pump)
Power supply: Three phase four wires AC 380V±10%, Phase zero line voltage AC220V±10%
Power supply wiring :more than 4 square meter copper stand wire
Temperature:0-40ºC
Humidity: Lower than 10-90%RH
Vibration: acceleration lower than 5.9m/s
2(0.6G)
Stitching head
Driving and pneumatic parts
Electrical parts
Conveyor
VII. Main features
- Sheet size change only in one minute
- Easy operation, no need experience
- Machine can stitch single nail, double-row nail and strengthen nail"/ / / / /" "// // // // // " "// / / / // "
- Automatic counting, pile delivering, easy for bundling
- Colorful touch screen adopts servo control system
- Nail pitch can reach 120mm
- 420--600 nail/min
- Both covered and uncover carton can be stitched
- Nail pitch can be set on touch screen
- Auto or manual nail wire feeding device are available
Electrical controllable backward lay, easy operation
VIII. Main components
| No. |
Name |
Brand |
| 1 |
Servo |
Yaskawa (0.75KW / 2.9KW) |
| 2 |
PLC |
Mitsubishi |
| 3 |
Touch screen |
Siemens |
| 4 |
Contactor |
schneider |
| 5 |
Relay |
Schneider Omron |
| 6 |
DC power |
Taiwan |
| 7 |
Limit switch and photoelectric |
Taiwan |
| 8 |
Button |
Schneider |
| 9 |
Pneumatic |
Taiwan |
| 10 |
Gear motor |
Taiwan |
| 11 |
Worm motor |
China |
| 12 |
Motor |
China |
| 13 |
Plummer block |
China |
| 14 |
Synchronous belt |
Misaka |
| 15 |
Chain |
China |
Packaging & Shipping
After the machine is finished and running well, it will be coated with anti-rust oil, which makes the machine not easy to rust in the container, and winding film to prevent moisture. Each unit of the machine will be fixed in the container to ensure a stable and safe arrival at the destination.
Our Services
1. OEM service are available.
2. Trade Manager online, also contact by Email.
3. To solve problems by pictures/videos.
4. Engineers are available service abroad.
PS: Normally our machines are uneasy to broken because of our
professional machine making team and strict QC team, we will
also send you our manual and video, what you need to do is just
learn some basic thing such as machine maintenance.
FAQ
1. Are you a factory or trading company?
We are both a factory and a trading company in this field .
2. What is the terms of payment you accept?
We usually accept the T/T payment, we need 30% of total amount as deposit,
pay the 70% balance before delivery, but we can also accept the L/C.
3. Where is your factory located ? How can I visit there?
Our factory located in Dongguang County, Hebei Province, China., near to the
capital city Beijing and port Tianjin. You can fly to Beijing airport directly and we
will pick you up there.
4. How does your factory do regarding quality control?
Quality is priority. We always regard great importance to quality controlling from the very small thing(even a small screw we will choose the best quality) from the beginning.
Contact Information:
If you are interested in our products,
please fell free to contact and visit me.
You are welcome all the time!
Mobil:0086 18713707985
ABOUT US:
Hebei Dongguang North Pack Co.,Ltd is located in Hebei Province Dongguang County, Packaging Machinery Industry Area. We are specialized in the production of Carton packaging Machinery . We have advanced production processing equipment and high-quality technical and management personnel. Mainly produces3/5/7 layer Corrugated Cardboard Production Line, medium and high speed FLEXO Ink Printing Machine, Slotting Machine, Die-cutting Machine, Stitching Machine, Gluing Machine, stitching machine and other related series equipment. Our company has the import and export rights, products have been exported to Russia, Iran, Turkey, Egypt, India, Pakistan, the United Arab Emirates, Mesico, Brazil and other countries and regions.
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